Design and Project Management

With the receipt of an order, the project, design, software and other engineering processes are basically planned as follows, immediately after the order number is generated;

• After the order stage, the Intecro task force is created with a sales information meeting.
• All the technical and commercial conditions of the relevant sales process are held at INTECRO with a kick-off meeting; The project is shared with the managers and teams of the Purchasing, Finance, Technical and Production Departments.
• At this stage, a project manager is appointed to manage our customer’s order and ensure all kinds of coordination.
• After this stage, a business partner is created to follow all the stages of our customer including the warranty period.
• After this appointment, the action plan is created and shared with our customers. The first meeting is held with our customers, planning is shared and all technical and field examinations are completed. Electrical, Automation, Electro-Mechanics, Mechanics, software, robotic programming and process designs begin to be realized.
• Processes are advanced with 3D design tools (Solidworks), simulation (Robotmaster, Roboguide, VisualComponent etc.) and analysis software (Anysys, Matlab), PLM software to design lines and facilities.
• Our customer’s production line, cell or facility is fully designed.
• Our customers project design is made completely work-specific by making use of our accumulated solution and engineering inventory or library.
• Through Project Management and PDM software; Technical departments such as design, automation, robotics, process engineering, project, purchasing, R&D and production are included in all stages of the project.
• All processes come to the final stage with the approval of the customer and the production / assembly phase is started with the freezing (finalization) of the design.

• To be used in the project; robotic systems, gantry robots, robotic positioners and sliders, mig / mag / tig welding equipment, plasma / laser cutting equipment, laser / laser hybrid welding and cladding systems, additive manufacturing process equipment, various fixtures and apparatus, molds, robot EOAT (gripper multi gripper or vacuum set), system chassis, constructions, robot cell, safety cage or barriers, conveyor and transport systems, custom-made electromechanical systems, other final apparatuses (silicone gun, clamping and screwing tools, laser head etc.) fixed or BOM (Bill of Meterial) for the system configuration analyzed with all aspects of PLC, controller, drive, motor, reducer, servo and pneumatic requirements, other industrial technology products required for automation, vision and tracking systems with motion camera documented as a list.
• Equipment selections are made within the knowledge of our customers, taking into account the criteria such as quality, function, price, service support and spare parts, locality and technical support.
• In the offer to be proffered, the animation or simulation of the project, demonstration work and 3-dimensional realities related to the project are also presented to the customer as a draft.

• The feasibility of the project is a whole consisting of the first stage of the Project design phase (preliminary design, technical drawings, layout, simulation images and numerical results, material – equipment and other operational aspects) and Pricing.
• The offer is not only the financial aspect of the project, but also in terms of technical and operational aspects; safety items, technology, product-equipment-raw material variety and quality, flexibility, efficiency prediction, process routines, layout, working scenarios, level of convenience, methodology, process-time diagrams and additional report and investment arrangement times, incentives and support reveals its channels, training-maintenance-service-procedure.
• The 2nd stage of the project design activities is fast immediately after the proposal evaluation process and customer approval.

• Making 3D manufacturing designs and completing documentation related to all electro-mechanical processes in the project.
• Creating solid models (CAD-CAM) for flexible and machining, testing backups and completing documentation.
• Preparation of BOM lists and participation of project management in PDM simultaneously., production and technical management organizations.
• Used in the project, requiring special design and manufacturing; completing the design verification stage after completing the design and modeling of carrier systems, EOAT (End of arm Tools) and other final apparatus, electromechanical systems, mold, fixture, magazine, cell and feeding systems (feeder).
• When necessary, prototyping with various materials using methods such as SLS, SLA, OBJ, FDM.
• With the use of high accuracy software and as a result of robots; completing workspace, crash tests, axis configurations, access tests and simulations.
• Final planning of electrification and automation manufacturing drawings in parallel with mechanical design, making drawings and completing documentation.
• Complete critical zone analysis, swot analysis and renewed simulation.
• Determination of programming method and structure and cold tests.
• Improving the entire procurement process to the purchase units within the project management approach and proceeding in coordination with the project department.