Wagon Industry and Rail Systems

A large number of products and semi-finished products are produced using aluminum and steel, which are the two basic materials in the wagon industry. INTECRO brings its expertise to the world with robotic welding and joining technologies specific to both material groups. It offers its customers the assembly and body assembly technologies required in the production of passenger and freight wagons, locomotives, high-speed trains, suburban trains, subways and trams on turnkey basis.

INTECRO, with new generation robot technologies; Special laser sensors developed for the welded joining processes of large materials with aluminum, stainless and steel material structure, which allow geometrical seam tracking, Offline Programming Software that allows programming at the PC and facilitates robot programming, wagon industry-specific process software and Tandem / Twin and with single torch welding technologies, it raises your expectations to the next level. Our Gantry Robots in various versions with multi-axis will allow you to improve your production capability and process quality in stations of hundreds of meters.

• Robotic MIG / MAG / TIG / Plasma welding systems
• Robotic Laser / Laser-Hybrid welding systems
• Robotic Laser Coating and Laser Filling Repair Systems
• Robotic wire-fed additive manufacturing WAAM (Wire Arc Additive Manufacturing) technologies
• Robotic based Laser / Plasma / Waterjet cutting systems
• Robotic assembly lines
• Robotic paint / coating technology and process-oriented robotic equipment
• Robotic handling and assembly technologies
• Robotic based various machine feeding, transfer and loading systems
• Robotic based various assembly and joining technologies (welding, mechanical clamping, rivet, aldev, etc.)
• Additive manufacturing systems and technologies used in the production of small or large workpieces used in various semi-finished products and components of aircraft
• A number of surface treatment technologies (surface sanding, gasket and silicone application, water jet cutting processes)
• Robotic-based fiber filament winding technology performed on special molds and / or rotational mandrels in all sizes and geometries
• Stress-relieving robotic plasma technology for composite or different types of surfaces
• Robotic CMM and quality control solutions
• Robotic based test systems
• AR-based remote maintenance / repair service
• IoT-based data collection and advanced traceability
• Mobile based local MES solutions
• AGV (Autonomous mobile transport vehicle) technologies with different functions (carrying capacity, positioning capability, interface options, etc.)
• Various Fixture and Apparatus Technology and Systems

• Freight Wagon Chassi
• Bogie Side and Vertical Sleepers
• Bogie Assemblies
• Wagon Covers
• Buffer,
• Engine Boxes,
• Base Panels
• Aluminum / Stainless Wagon Panels and Walls
• Aluminum / Stainless Wagon Main Body
• Aluminum / Stainless Wagon Ceiling and Floor