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Our Works Based on Advanced Manufacturing and Robot Technology
Intecro Robotic Welding has been delivering high-precision, turnkey robotic welding systems that maximize efficiency, quality, and sustainability in industrial manufacturing. As a technology leader, the company combines R&D-driven innovation, strategic partnerships, and digital transformation technologies to serve both local and global markets with excellence.
Intecro Robotic Welding provides tailor-made robotic welding, cutting, assembly, and automation solutions for critical industries such as shipbuilding, rail systems, commercial and special vehicles, agricultural machinery, wagons and bogies, construction equipment, pressure vessels, and heavy industry. Our robotic production lines integrate advanced welding processes including MIG/MAG, TIG, CMT, laser, and plasma, ensuring maximum precision, repeatability, and cost efficiency. These systems reduce production costs, increase throughput, and raise quality standards to the highest level.
With customized positioners ranging from 1 to 100 tons, modular gantry systems, robotic sliders, and dedicated robotic platforms, Intecro ensures production lines are flexible and scalable.
By integrating AI-powered autonomous robotic welding systems, digital twin technology, AR/VR simulation, IoT connectivity, big data analytics, real-time monitoring, and predictive maintenance, we transform factories into smart and future-ready ecosystems.
Our expertise is demonstrated through prestigious large-scale projects such as AI-powered autonomous robotic welding lines for RMK, 180-meter gantry robotic systems for TUVASAŞ, and plasma cutting and robotic welding lines for Anadolu Isuzu. These achievements highlight our capability to design and implement complex, high-value manufacturing systems.
Guided by a strong mission, Intecro develops innovative robotic systems that accelerate return on investment, boost productivity, and lower energy and labor costs. We are dedicated to robotic solutions that drive industrial efficiency with sustainable and intelligent technologies.
High-Tech Solutions in Defence and Aerospace!
Intecro Defence & Aerospace is a trusted engineering partner for strategic projects in the defence and aerospace sectors, offering cutting-edge manufacturing technologies, robotic systems, and digital transformation-focused solutions. Below are our four core areas of expertise:
- Ordnance: Turnkey Ammunition Production Lines (20 mm – 155 mm)
We design and deliver fully automated and robotic-assisted production lines specifically tailored for medium and large-caliber ammunition manufacturing. These lines are equipped with advanced engineering and production technologies to meet the highest standards of efficiency and precision. - Land Systems: Robotic Armor Welding Systems for Armored Vehicles
We develop high-penetration robotic welding systems used in the production of armored land vehicles. These systems are effectively utilized in the manufacturing of armored personnel carriers, achieving up to 98% full penetration weld quality. - Aerospace: Project-Based System Design and Development
In the aerospace industry, we offer custom system design and development services for R&D and product development projects. Notable achievements include:
- WAAM (Wire Arc Additive Manufacturing) application for the F-16 nose structure
• Wind tunnel components for TAI
• Camera-radar platforms for ASELSAN
- Naval Platforms: Robotic Welding Systems for Military Shipyards
We develop robotic welding systems for military ship and submarine manufacturing. These systems provide high accuracy and efficiency in projects such as TF-2000 destroyers and STM500-class submarines.
Intecro Electromobility is an engineering company that provides turnkey battery assembly and production lines/machinery solutions for battery manufacturers, embracing agile and timely project management methodologies.
We design and implement our solutions with a quality-focused and cost-effective approach.
Since our first steps in the battery assembly sector, we have maintained a strong focus on innovation, research, and development—an approach that ensures the sustainability of our journey.
Key processes such as laser welding, quality control, and electrical testing form the core of our technical expertise.
Intecro Electromobility is committed to building seamless partnerships with its clients at every stage of the project.
Intecro Electromobility has successfully completed numerous prestigious projects, including production lines for TOGG, Renault, Tofaş, and Siro.
Are you planning to invest in battery production or seeking the right engineering partner?
Let’s get started.
Your Trusted Partner in Industrial Robotic Systems
Founded in 2014, Robital manufactures high-quality and cost-effective robotic peripheral systems in accordance with European standards, primarily for metal processing and welding applications. As the use of robotic systems in industrial production processes continues to grow, Robital has completed key investments to meet the increasing demand for robotic peripherals such as positioners, sliders, and gantry systems. The company now serves customers both domestically and internationally.
With in-house R&D, Design, Manufacturing, and Quality Control departments, Robital produces high-precision peripheral equipment for multi-axis industrial robots. Its advanced robotic solutions are offered to system integrators, automation firms, engineering companies, and end users across both local and global markets.
Our Product Series:
Operating in an 8,100 m² facility, Robital possesses extensive production capabilities including CNC cutting, press brake bending, robotic welding, machining, stress relieving, sandblasting, and painting. With an annual raw material processing capacity of 2,000 tons, our products are CE certified, compatible with leading industrial robot brands, and meet the highest quality standards.
Transition to error-free production with our positioners, custom-designed and manufactured for your specific workpieces. Regardless of the product weight, we help you increase production speed and eliminate inefficiencies—delivering successful projects together.
To discover Robital’s innovative solutions and learn more, visit www.robital.com.
MetalWorm is a member of the Intecro Group, specializing in robotic metal additive manufacturing. Inspired by the concept of the silkworm.
MetalWorm brand draws a parallel between how silkworms spin and layer silk threads and how MetalWorm layers molten metal to “weave” complex structures.
The brand is synonymous with advanced manufacturing technologies that reduce production time and minimize raw material usage through additive manufacturing processes.
MetalWorm was first introduced at Formnext 2022, where it showcased its innovative solutions based on Robotic WAAM (Wire Arc Additive Manufacturing) technology. This cutting-edge method enables the production of large, complex, and high-strength metal parts by layering molten metal, offering unmatched flexibility and efficiency in manufacturing.
By leveraging robotic WAAM solutions, MetalWorm is revolutionizing production standards in key industries such as Aerospace, Defense, Energy, Oil & Gas, and Marine, setting new benchmarks for efficiency and performance.
With state-of-the-art Robotic WAAM systems, MetalWorm brings a new dimension to metal part manufacturing. Its tailored robotic solutions address the unique needs of various industries while providing a flexible and efficient approach to additive manufacturing processes.
MetalWorm has successfully completed prestigious projects in collaboration with companies such as TUSAŞ, Nurol Makine, OMB Valves, IFMA, and Pebble3D.
Intecro Robotics INC. is the U.S.-based branch of Intecro Robotics. We are bringing over 15 years of experience in robotic manufacturing and automation, gained in Turkey, to the U.S. market.
Backed by Intecro Robotics’ strong engineering capabilities, Intecro Robotics INC. specializes in industrial robotics, automation, and welding systems, providing on-site support and project management for production and integration processes across the United States.
We deliver intelligent robotic manufacturing solutions to both local companies and global supply chains.
While contributing to the production transformation of U.S.-based companies, Intecro Robotics INC. leverages the robust manufacturing infrastructure in Turkey to offer high-quality solutions at competitive costs.
Let’s Build Together.
Looking to strengthen your production line in the U.S. with robotic systems?
Your trusted engineering partner is Intecro Robotics INC.
METALG Press Brake Robot Cell offers a unique and unmatched solution in the press brake market by enabling fully automatic robotic bending applications that can be seamlessly integrated into existing systems by all press brake manufacturers and users.
Developed in collaboration with Cybelec and Bilko Automation, this Plug-In solution is compatible with hydraulic, electric, and hybrid press brakes, allowing for easy implementation.
The standard X, R, Z1, and Z2 axes are used for the back gauge system.
All necessary robot movements are generated and controlled directly from the press brake’s CNC control unit. The press brake acts as the master, automatically controlling the robot—no separate programming for the robot is required. All synchronization is managed through the press brake’s control system.
All essential data for the robot and bending cell are defined once on the Cybelec Visitouch PAC control unit and remain constant unless there is a mechanical layout change.
The METALG press brake robot cell is also open to supporting different robot brands, ensuring flexibility.
Designed for versatility, the robot cell is easily movable and can be installed on different press brakes within the same workshop.
Bilinch: Intelligence Has Come to Welding Robots
Self-Programming Intelligence for Welding Robots
Bilinch is a new-generation “machine intelligence” and self-programming system that enables robots to analyze workpieces, generate their own welding paths, and automatically create programs without human intervention, powered by advanced algorithms.
Developed since 2019 as both a concept and an R&D program, Bilinch was born as a synthesis of digital twin, sensor fusion, robotics, machine learning, and process technologies.
Today, it operates at TRL 9 (ready and actively deployed in the field), particularly in the shipbuilding industry.
Application Example: RMK Marine
At RMK Marine facilities, the system we commissioned was fully integrated into two different multi-axis gantry robot systems (9×40 m and 5×30 m) by Intecro’s robotic welding teams, achieving high performance.
This success is the result of a strong collaboration between Intecro’s engineering expertise and RMK Marine’s industry experience.
A New Level in Welding: Bilinch
We are here to overcome challenging welding applications with intelligence, to digitalize production, and to accelerate the industrial revolution.
DISIS
Digital Transformation Platform based on Mobile-Access Technology
A new generation work concentration integrated with your “Machines”, “Robotic Systems” and other “Equipment”, which are used in production activities, with any electronic controller! DISIS; It consists of artificial intelligence, big data management, simulation-based planning, augmented reality supported service, IoT-based monitoring / instant and historical reporting, mobile software and hardware components where many other mobile-based digital transformation technologies meet on a single platform.
Our Abilities
Corporate Experiences We Have Created With Our Talents
Due to the number of parts and the need for tack welding, we used to think that it would not be possible to weld our agricultural machinery products by robots. INTECRO proved the opposite. With robotic positioners and robotic slider systems that we use in our welding line, we now enjoy the advantages of flexible production. We strongly recommend other manufacturers consult with INTECRO before making the move to robotized welding.
Ahmet ARIKAN
Arıkan Otomotiv A.Ş / Chairman of The Board
Our first robot investment turned out to be a system with low time and provided minimal added value to our production. After meeting INTECRO and successfully completing the tests for our challenging process, we placed an order for 3 different systems. INTECRO is a highly reputed company with responsibility for service and after-sales support. For us, INTECRO is the company of choice for robot investments.
İzzet OKURSOY
OKURSOY TOBLER A.Ş. / Chairman of the Board
We chose INTECRO for our first robot investment because of the smooth flow of information during the sales process, the tailored solution proposal for our needs, and their well-equipped team. Consequently, we have chosen INTECRO for our second gantry robot line investment in bogie manufacturing, thanks to the confidence we gained in INTECRO by turning our first gantry robot investment into a success.
Serhat KALAYCIOĞLU
Vako Vagon / CEO
“Robotlu kaynağa geçiş sürecinde olan firmalarda yönetimi ikna süreci uzun sürebiliyor. Neticede bir kesim tezgahı almıyorsunuz, ihtiyacınıza özel tasarlanmış, diğer bir deyişle “terzi usulü” bir sitem yatırımı bu. Türkiye’deki tüm yerli ve yabancı robotik proje firmaları ile görüştük. Intecro’nun bizi ikna etmesindeki temel nedenlerden biri anlaşılır olmasıdır. Diğer taraftan işimiz nedeni ile hacimli malzemeler ve ağır kaynak standartlarına uygun pozisyoner ve gantry robot ürünlerine sahip ve bu konuda ikna edici bir tecrübede olmasıdır. Ayrıca kaynak tekniği konusunda gösterdiği önem nedeni ile kendi bünyesinde kaynak mühendisi bulundurmakta, dünyanın en iyi proses ekipmanlarını kullanmakta ve aynı zamanda robotik sistemler konusundaki başarısı haricinde de sahamızda proses geliştirmeye katılan nadir firmadır.
Veysel ALVER
MPG Makina A.Ş. / Genel Müdür
INTECRO’nun başlangıçda hem robot sistemleri açısından hem de proses olarak çok zorlanacağını düşündüğümüz bir proje sözleşmesine imza attığını düşünmekteydik. Gerçekten 2 ay gibi kısa bir zamanda 30 metreden büyük ve iki istasyonlu Gantry Robot hattını çalışır vaziyete getirdiler. Esas söyleyeceğim şey ise bundan sonrası için; INTECRO ekibi, proses iyileştirmelerinde bizim firmamızın parçası gibi gece gündüz özveri ile çalışarak, kaynak öncesi tüm değişkenleri günlük olarak analiz edip beklenen sürdürülebilir kaynak penetrasyonu başarı ortalamasını, üretim akışını da durdurmaksızın “Film kaynak değerlerini beklenen oranda yakalamayı” başarmış kabiliyeti ve mühendislik gücü yüksek bir firmadır.”
Ferda Ertekin
Otokar Otomotiv ve Savunma Sanayi A.Ş. / Üretim Müdürü
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